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Elements and Performance Criteria

  1. Prepare for work
  2. Identify paint faults, causes and rectification procedures
  3. Apply air dry and polyurethane enamel refinishing materials by spray gun
  4. Clean up work area and maintain equipment

Required Skills

Required skills

collect organise and understand information related to work orders plans and safety procedures for applying air dry and polyurethane enamel refinishing materials

communicate ideas and information to enable confirmation of work requirements and specifications coordination of work with worksite supervisor other workers and customers and the reporting of work outcomes and problems

plan and organise activities including preparation and layout of worksite and obtaining of equipment and materials to avoid backtracking workflow interruptions or wastage

work with others and in a team by recognising dependencies and using cooperative approaches to optimise workflow and productivity

establish safe and effective work processes which anticipate andor resolve problems and downtime to systematically develop solutions to avoid or minimise reworking and avoid wastage

use mathematical ideas and techniques to calculate time apply accurate measurements calculate material requirements and establish quality checks

use workplace technology related to application of air dry and polyurethane enamel refinishing materials including the use of specialist equipment measuring equipment and communication devices and the reportingrecording of results

Required knowledge

A working knowledge of

WHS regulationsrequirements equipment material and personal safety requirements

environmental protection requirementssubstance disposal and storage requirements

material safety data sheets

types of air dry and polyurethane enamel refinishing materials

application methods

paint surface fault identification and rectification procedures

drying methods for air dry and polyurethane enamel refinishing material

types of spray guns

spray gun operation and spraying techniques

spray gun cleaning methods

work organisation and planning processes

enterprise quality processes

Evidence Required

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria required skills and knowledge range statement and the Assessment Guidelines for the Training Package

Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit

It is essential that competence is fully observed and there is ability to transfer competence to changing circumstances and to respond to unusual situations in the critical aspects of

observing safety procedures and requirements

communicating effectively with others involved in or affected by the work

selecting methods and techniques appropriate to the circumstances

completing preparatory activity in a systematic manner

preparing air dry and polyurethane enamel paint

applying a range of air dry and polyurethane enamel refinishing materials

identifying paint faults and determining rectification faults

rectifying faults

applying environmental procedures

Context of and specific resources for assessment

Application of competence is to be assessed in the workplace or simulated worksite

Assessment is to occur using standard and authorised work practices safety requirements and environmental constraints

Assessment is to comply with regulatory requirements including Australian Standards The following resources should be made available

workplace location or simulated workplace

materials relevant to application of air dry and polyurethane enamel refinishing materials

equipment hand and power tooling appropriate to application of air dry and polyurethane enamel refinishing materials

activities covering mandatory task requirements

specifications and work instructions

Method of assessment

Assessment must satisfy the endorsed assessment guidelines of the automotive industrys RSampR Training Package

Assessment methods must confirm consistency and accuracy of performance together with application of underpinning knowledge

Assessment must be by direct observation of tasks with questioning on underpinning knowledge and it must also reinforce the integration of key competencies

Assessment may be applied under project related conditions and require evidence of process

Assessment must confirm a reasonable inference that competence is able not only to be satisfied under the particular circumstance but is able to be transferred to other circumstances

It is preferable that assessment reflects a process rather than an event and occurs over a period of time to cover varying quality circumstances Evidence of performance may be provided by customers team leadersmembers or other persons subject to agreed authentication arrangements

Competence in this unit may be assessed in conjunction with other functional units which together form part of the holistic work role

Guidance information for assessment


Range Statement

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Paint types

Paint types are to include air dry synthetic enamels, enamel additives, two-pack polyurethane acrylic enamels, urethane additives and paint reducers.

Methods

Methods are to include:

spray gun selection, various spraying techniques, drying procedures, paint mixing

polishing and detailing of surfaces.

WHS

WHS requirements are to be in accordance with legislation/regulations/codes of practice and enterprise safety policies and procedures. This may include protective clothing and equipment, use of tooling and equipment, workplace environment and safety, handling of materials, use of fire fighting equipment, enterprise first aid, hazard control and hazardous materials and substances.

Personal protective equipment

Personal protective equipment is to include that prescribed under legislation/regulation/codes of practice and workplace policies and practices.

Safe operating procedures

Safe operating procedures are to include, but are not limited to operational risk assessment and treatments associated with vehicular movement, toxic substances, electrical safety, machinery movement and operation, manual and mechanical lifting and shifting, working in proximity to others and worksite visitors.

Emergency procedures

Emergency procedures related to this unit are to include, but are not limited to emergency shutdown and stopping of equipment, extinguishing fires, enterprise first aid requirements and worksite evacuation.

Environmental requirements

Environmental requirements are to include but are not limited to waste management, noise, dust and clean-up management.

Quality requirements

Quality requirements are to include, but are not limited to regulations, including Australian Standards, internal company quality policy and standards and enterprise operations and procedures.

Statutory/regulatory authorities

Statutory/regulatory authorities may include Federal, State/Territory and local authorities administering acts, regulations and codes of practice.

Tooling and equipment

Tooling and equipment may include various spray guns, air pressure regulators, air compressors, spray booths, baking ovens, heating and lighting systems, strainers, masking equipment and safety equipment.

Materials

Materials may include rags, tac rags, cleaning solvents and cleaning materials.

Communications

Communications are to include, but are not limited to verbal and visual instructions and fault reporting and may include worksite specific instructions, written instructions, plans or instructions related to job/task, telephones and pagers.

Information/documents

Sources of information/documents may include:

verbal or written and graphical instructions, signage, work schedules/plans/specifications, work bulletins, memos, material safety data sheets, diagrams or sketches

safe work procedures related to application of air dry and polyurethane enamel refinishing materials

regulatory/legislative requirements pertaining to automotive painting and finishing

engineer's design specifications and instructions

organisation work specifications and requirements

instructions issued by authorised enterprise or external persons

Australian Standards.